Vacuum Emulsifier
Vacuum emulsifier is used to mix product materials with varying viscosities in personal care, cosmetic and pharmaceutical industries. This machine consists of water tank, oil tank, emulsifying pot, agitator, heating system and vacuum pump.
This machine is fully automatic and can operate without any human help. It combines oil and water to create ointments and lotions. It has many benefits including low maintenance and high efficiency.
1. Easy operation
This mixer is equipped with a vacuum pump to create a pressure difference between the upper and lower part of the homogenizing head. This generates a strong shear, breaking and mixing effect in the narrow space between the rotor and stator, and accelerates dispersing, centrifugation and diffusion process greatly. The high-quality finished products with bubble free effect are obtained.
This emulsifier machine is suitable for emulsifying pharmaceutical, cosmetic and fine chemical products including materials with high matrix viscosity and solid content. It is widely used in the manufacture of cosmetic cream, skin cream, eye cream, hair conditioner, ointment and detergent, salad, sauce, lotion, shampoo and toothpaste.
This emulsifying mixer has a triple blender, a hydraulic lift cover and a homogenizing head. The homogenizing head is made by German technology to Vacuum emulsifier improve sealing productivity. The maximum emulsifying insurgency speed is 4,200rpm, and the critical shearing fineness can reach 5um. It adopts steam warming or electric heating to ensure the aseptic conditions of its materials. In addition, it is equipped with a polished mirror that fully meets GMP necessities.
2. High efficiency
A vacuum environment prevents aeration, allowing the material to flow smoothly. This vacuum emulsifying mixer can produce a variety of viscous emulsions, dispersions and suspensions in various industries on a large scale. It can also work in a wide temperature range. It features a scraper to remove the material stuck on the inner surface of the mixing bowl. This feature avoids dead corner and makes the cleaning of the machine easier.
The high shear emulsifier quickly distributes one or multiple phases to another continuous phase while the materials are in the vacuum state. The strong kinetic energy generated by the machine can make the materials narrow in the gap between the stator and rotor. Through the effects of hydraulic shearing, centrifugal squeezing, impacting, and breaking for hundreds of thousands of times every minute, the materials will instantly disperse and emulsify.
It is highly efficient and can be used to process a wide variety of products in the cosmetics, pharmaceutical, chemical, and daily chemical industries. It is suitable for making creams, lotions, ointments, and product suspensions. The contact parts of the machine are crafted from Stainless Steel 316L and are reflected polished. The whole system complies with CGMP standards like Clean-in-place (CIP) and Sterilize-in-place (SIP).
3. Low maintenance
Vacuum emulsifiers are easy to maintain, making them a great choice for businesses that need a reliable, efficient mixer. This type of mixer can be used to mix ingredients in a wide range of industries, including cosmetics, daily chemicals, and pharmaceuticals. It is also known as a liquid washing pot due to its ability to remove bacteria and other contaminants from the ingredients.
Using the proper maintenance techniques will help ensure that your vacuum emulsifier functions properly. It is important to check the condition of the emulsifier and keep Automation equipment supplier records of your maintenance efforts. A malfunction in the emulsifier can cause significant damage to your products.
If you notice any signs of a problem with your vacuum emulsifier, be sure to address it right away. You should also avoid letting your emulsifier overheat as this can damage the machine. To prevent overheating, be sure to keep a record of your maintenance efforts and ensure that the emulsifier is well-insulated. You should also use a stainless steel passivation treatment to maintain the condition of the emulsifier.
4. Reduced wastage
Vacuum emulsifier can be used to make different kinds of products like cosmetic, pharmaceutical and fine chemical products. It is especially useful for the materials with high matrix viscosity and solid content, such as creams, ointments, detergents, salads, sauces, lotions, shampoos, toothpastes etc.
It is a powerful system that works at high shear speed level and mixes the materials uniformly within a short period of time. This system utilizes strong kinetic energy to force all the heavy materials into the gap of rotor and stator. It also operates many shears in the system that breaks the solid particles into small fragments and dissolve them easily.
Using this machine reduces the waste of raw materials in a production process as it has scraper agitator that sweeps and cleanses materials around the top wall of the emulsifying pot continually. This eliminates the need of refueling the materials with fresh ingredients and prevents the formation of sticky materials at the edges of the tank that results in product deterioration. It also reduces the quantity of wastes at the end of each production process.
5. Reduced energy consumption
A vacuum emulsifier utilizes the mechanical kinetic energy from the high-speed moving stator and rotor homogenizer and agitator to perform uniform dispersion, emulsification, stirring, particle size shearing and defoaming of multiple phase materials. It is widely used in the cosmetic, daily chemical, food, pharmaceutical and chemical industries.
The closed-vacuum system ensures that the product is not exposed to air which can cause oxidation and degradation. The speed of the high shear homogenizer can be adjusted using a frequency converter to suit your process requirements, which saves energy.
The vacuum emulsifying mixer is made of stainless steel, which means it’s easy to clean and won’t corrode. It also has a built-in weighing system and liquid level control to ensure that the correct amount of fluid is being used at all times. This reduces waste and saves you money. Moreover, the machine has an auto-release function that allows you to stop production whenever necessary. This will save you valuable time and money in the long run. It can help you achieve higher productivity and a faster turnaround rate.
